how to calculate ball charge in sag mills

  • Outotec Grinding MillsOutotec

    We offer autogenous (AG) semi-autogenous (SAG) ball rod and pebble mills in sizes ranging from kWs up to 30 MW. Our product range also includes a number of unique solutions including the world s largest acid-resistant grinding mills which can operate with extremely corrosive slurry. More balls with small size results in fine powder. As a thumb rule powder to be milled should be taken as 25 of total ball weight. If the quantity of charge is very less then milling balls will

  • How can one select ball size in ball milling and how much

    More balls with small size results in fine powder. As a thumb rule powder to be milled should be taken as 25 of total ball weight. If the quantity of charge is very less then milling balls will We offer autogenous (AG) semi-autogenous (SAG) ball rod and pebble mills in sizes ranging from kWs up to 30 MW. Our product range also includes a number of unique solutions including the world s largest acid-resistant grinding mills which can operate with extremely corrosive slurry.

  • TECHNICAL NOTES 8 GRINDING R. P. KingMineral Tech

    steel balls in a ball mill or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill as well as the slurry that makes up the operating charge. Let Jt be the fraction of the mill volume that is occupied by the total charge Jb the fraction of the mill volume that is occupied by steel balls and E the voidage of the balls SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21 . The largest SAG mill is 42 (12.8m) in diameter powered by a 28 MW (38 000 HP) motor.

  • Mill Chargean overview ScienceDirect Topics

    According to available literature the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85 of the critical speed. SAG mills of comparable size but containing say 10 ball charge (in addition to the rocks) normally operate between 70 According to available literature the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85 of the critical speed. SAG mills of comparable size but containing say 10 ball charge (in addition to the rocks) normally operate between 70 and 75 of the critical speed.

  • Ball Mill Design/Power CalculationLinkedIn

    Dec 12 2016 · Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80 passing ¼ inch (6350 microns). Abstract In semi-autogenous grinding (SAG) the grinding mill inventory (i.e. volume of total charge volume of ball charge etc.) is important in determining the optimum operating condition for maximum production (tph) minimum specific energy (kwh/t) or lowest cost ( /t). A two-dimensional graphical method is presented for determining the actual ball charge within the total charge

  • THE OPTIMAL BALL DIAMETER IN A MILL

    The first order kinetics of grinding occurred for all ball charges and for all samples. As the ball charges and narrow the size fractions of the samples have different masses. In this research the grinding efficiency has also been observed through the specific mill throughput per ground product per unit mass of the ball charge Q s Mar 08 2013 · calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt open ckt ball mill. in literatures it is written that the grinding efficiency of ball mill is very less less than 10 . please expalin in a n excel sheet to calcualte the same. thanks. sidhant. reply

  • Application of Operating Work Indices in Autogenous

    ball mill can be re-organised as 7 and 8 where B Wio and A Wio are the corrected operating work indices and WAG/SAG WBM are the respective power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2) which renders to the AG/SAG mill the one SAG mill (9.75 dia.(m) 3.88 length(m)) following two parallel ball mills (5dia.(m) 7lenght(m)). The aim of this research work was to investigate on the ball filling estimation of Miduk semi-autogenous (SAG) Mill via an utilized method. Miduk SAG Mill circuit is shown in Figure 1. Figure 1 Diagram of Miduk Copper Complex SAG Mill Methods

  • How To Calculate Sag Mill Ball Charge Binq Mining

    Charge For The Grinding Mill Pdf. Mill steel charge volume calculation. we can calculate the steel charge volume of a ball or rod mill and express it as the of the volume within the liners that is filled with grinding media. while the mill is stopped the charge volume can be gotten by measuring the diameter inside the liners and the distance from the top of the charge to the Stresses generated in the ball charge increase which may result in spalling of balls and blocking the grate discharge. Optimization of mill performance by using online ball and pulp measurements by B. Clermont and B. de Haas Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator.

  • Ball charges calculatorsthecementgrindingoffice

    - Ball top size (bond formula) calculation of the top size grinding media (balls or cylpebs) -Modification of the Ball Charge This calculator analyses the granulometry of the material inside the mill and proposes a modification of the ball charge in order to improve the mill efficiency Semi Autogenous Design Factors

  • Calculate ball charge ball millHenan Mining Machinery

    Ball mill charge calculation. ball mill charge calculation gh inefciency This raises the point that in some cases the Bond EF4 oversize factor calculation is not suf cient to pensate for the milling inef ciencies that mill charge calculation residentialpaintersHow To Calculate Charge In Ball Mill Ball milling Digitalfire A ball mill is simply a container that is filled with pebbles either Oct 12 2017 · The ball charge of a SAG mill is about 29 to 30 . By friction and influence of tumbling balls inside rotating cylinder grinds the raw material to the required fineness. The internal machinery of ball mill grinds the raw material into the powder-like material And if extreme fineness and refinery are required then rotation go on continue.

  • SAGMILLING . . Home

    Sagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools including for SAG mill-ball mill circuits and geometallurgy energy models are Aug 11 2010 · Re MATERIAL RETENTION TIME IN A BALL MILL VRM. You could do that by measuring the material flowrate Q tons/h through the mill as well as the quantity M tons of material that accumulates within the mill. The retention time

  • TECHNICAL NOTES 8 GRINDING R. P. KingMineral Tech

    steel balls in a ball mill or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill as well as the slurry that makes up the operating charge. Let Jt be the fraction of the mill volume that is occupied by the total charge Jb the fraction of the mill volume that is occupied by steel balls and E the voidage of the balls Stresses generated in the ball charge increase which may result in spalling of balls and blocking the grate discharge. Optimization of mill performance by using online ball and pulp measurements by B. Clermont and B. de Haas Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator.

  • Calculate and Select Ball Mill Ball Size for Optimum Grinding

    In Grinding selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do. Often the ball used in ball mills is oversize "just in case". Well this safety factor can cost you much in recovery and/or mill liner wear and 21 CONCLUSIONS Continued In the present work equations were also derived giving zthe ball-mill power drawP as a function of its dimensions internal mill diameter D and length L zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm) the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h) zthe ball-mill dimensions (D and L) when

  • Ball Mill Principle construction Working and use of

    Oct 02 2018 · Hello friend I m chadra Prakash Pathak from Lucknow. This video is make on the topic of Ball Mill from pharmaceutics-1 watching this video and Gain much knowledge about the Ball Mill because its one SAG mill (9.75 dia.(m) 3.88 length(m)) following two parallel ball mills (5dia.(m) 7lenght(m)). The aim of this research work was to investigate on the ball filling estimation of Miduk semi-autogenous (SAG) Mill via an utilized method. Miduk SAG Mill circuit is shown in Figure 1. Figure 1 Diagram of Miduk Copper Complex SAG Mill Methods

  • Ball Mill Principle construction Working and use of

    Oct 02 2018 · Hello friend I m chadra Prakash Pathak from Lucknow. This video is make on the topic of Ball Mill from pharmaceutics-1 watching this video and Gain much knowledge about the Ball Mill because its The SAG mill had a 6–8 ball charge and the power consumption was 8 kWh/t which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m 3.5 m and the specific gravities of the mineral and that of the balls charged were 4.1 and 7.9 respectively.

  • Ball MillPrinciple Advantage Disadvantage Hindi

    Nov 27 2018 · It s a topic of Ball Mill from pharmaceutics-1 which will be asked in pharmacy exam so I made this ball mill in pharmacy topic in Hindi for you which will help you a lot on your university exam too. BALL WEAR MODEL Menacho and Concha (1985 1986) have recently developed a phenome- nological model of ball wear that predicts the size distribution of balls and the steel consumption in a mill knowing the rate and composition of the make- up ball charge (d4-d )- d .3mk(d4-d44)U(d-dk) 3mk k=l M(d)- _ (16) (d2-d )- di 3mk(d4-d4k) dF. 3mk k

  • automatic balls charging machine for ball millYouTube

    Jul 21 2018 · This simple machine is used to the ball mill to add the certain size of balls in the certain time to the ball mill. woking stable easy operating. Details sarawu_smart 163. 2006). The laboratory bench-scale SAG mill reproduces operating conditions of a commercial SAG mill in a closed circuit dry grinding environment. The ground product for the laboratory SAG mill is then submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P

  • THE BULK WEIGHT OF GRINDING BALLSenergosteel

    Mar 14 2017 · In the grinding material process at ball mills becomes necessary to calculate the bulk weigh of used grinding media. The bulk weigh of the grinding balls is necessary to understand the grinding balls mass in the cube the grinding balls mass loaded into the mill the prevention of mill overloading with grinding balls etc. These data often used in operational management of grinding Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell s inside surface. This is the rotational speed where balls will not fall away from the mill s shell.

  • CALCULATION OF BALL MILL GRINDING EFFICIENCYPage 1

    Mar 08 2013 · calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt open ckt ball mill. in literatures it is written that the grinding efficiency of ball mill is very less less than 10 . please expalin in a n excel sheet to calcualte the same. thanks. sidhant. reply Estimates the charge volume of a grinding mill based on the number of exposed lifters. By counting the number of lifters showing (during a mill shutdown) and comparing to the total number of lifters (including those buried in the charge) the fraction of the mill under the charge

  • MATERIAL RETENTION TIME IN A BALL MILL VRMPage 1

    Aug 11 2010 · Re MATERIAL RETENTION TIME IN A BALL MILL VRM. You could do that by measuring the material flowrate Q tons/h through the mill as well as the quantity M tons of material that accumulates within the mill. The retention time also called residence time is the ratio (M/Q) h . SAG mills mimic the same shortcoming. It follows that in order to obtain the specifi c energy (SE) to achieve a certain transfer size based on the 80 per cent passing value an ineffi ciency factor must be applied to the SE of single stage ball mills rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method.

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